- How to repair Epson Stylus Photo EPSON CX3500 CX3650 CX3600 CX4500 CX4600 Inkjet Printer?
- How to maintain and fix your Inkjet Printer?
- product description, operating principles,
- troubleshooting, disassembly and assembly,
- adjustment, maintenance, connector summary,
- electrical circuit diagrams.
EPSON CX3500_CX3650_CX3600_CX4500_CX4600 Service Manual (ebook)
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EPSON CX3500_CX3650_CX3600_CX4500_CX4600 Service Manual (ebook) Revision A
Confidential
CONTENTS
Chapter 1 PRODUCT DESCRIPTION
1.1 Overview................................................................................................. 9
1.1.1 Features .......................................................................................... 9
1.2 Specifications ...................................................................................... 11
1.2.1 Printer specifications ..................................................................... 11
1.2.2 Scanner specifications .................................................................. 19
1.2.3 Common........................................................................................ 20
1.3 Interface................................................................................................ 22
1.3.1 USB Interface................................................................................ 22
1.3.2 Standard Card Slots
(only for Stylus CX4500/CX4600) ........................................................... 23
1.4 Stand-alone Copy................................................................................ 25
1.4.1 Basic Specifications ...................................................................... 25
1.4.2 Copy Speed................................................................................... 26
1.4.3 Configuration for copying .............................................................. 26
1.4.4 Relation between original and copy .............................................. 27
1.5 Memory Card Print
(only for Stylus CX4500/CX4600) .............................................................. 30
1.5.1 Basic Specifications ...................................................................... 30
1.5.2 Functions....................................................................................... 31
1.5.3 Index Sheet ................................................................................... 33
1.5.4 Layout and Paper Type, Paper Size ............................................. 36
1.5.5 Options .......................................................................................... 36
1.5.6 Trimming Function......................................................................... 36
1.5.7 Assignment Rules for Photo Frame Numbers and Rotation ......... 37
1.5.8 Layout Drawings............................................................................ 38
1.5.9 Relation between Paper Type and Quality.................................... 40
1.6 Control Panel ....................................................................................... 41
1.6.1 Buttons .......................................................................................... 41
1.6.2 Indicators....................................................................................... 41
1.6.3 Operations..................................................................................... 43
1.6.4 Printer Condition and Panel Status ............................................... 47
1.6.5 Memory Functions......................................................................... 50
1.6.6 Printer Initialization........................................................................ 51
Chapter 2 OPERATING PRINCIPLES
2.1 Overview .............................................................................................. 53
2.2 Printer Mechanism .............................................................................. 53
2.2.1 Printer Mechanism ........................................................................ 53
2.2.2 Print Head ..................................................................................... 54
2.2.3 Carriage Mechanism..................................................................... 56
2.2.4 Paper Loading/Feeding Mechanism ............................................. 58
2.2.5 Ink System Mechanism................................................................. 63
2.2.6 Ink Sequence ................................................................................ 66
2.3 Scanner Mechanism............................................................................ 68
2.3.1 Scanner Carriage Mechanism....................................................... 68
2.4 Electrical Circuit Operating Principles.............................................. 70
2.4.1 PSB/PSE Board ............................................................................ 71
2.4.2 C571/577 Main Board ................................................................... 72
Chapter 3 TROUBLESHOOTING
3.1 Overview .............................................................................................. 80
3.2 Error Indications and Fault Occurrence Causes.............................. 80
3.3 Troubleshooting .................................................................................. 85
3.3.1 Superficial Phenomenon-Based Troubleshooting....................... 105
Chapter 4 DISASSEMBLY AND ASSEMBLY
4.1 Overview ............................................................................................ 114
4.1.1 Precautions ................................................................................. 114
4.1.2 Tools ........................................................................................... 115
4.1.3 Work Completion Check.............................................................. 116
4.2 Caution regarding assembling/disassembling of the Printer
Mechanism, and how to ensure of quality on re-assembled product . 117
4.3 Disassembly....................................................................................... 118
4.3.1 Document Cover ......................................................................... 119
4.3.2 Paper Support Assy. ................................................................... 120
4.3.3 Stacker Assy. .............................................................................. 120
4.3.4 Scanner Unit................................................................................ 121
4.3.5 Panel Unit.................................................................................... 126
4.3.6 Housing Upper ............................................................................ 127
4.3.7 Print Head ................................................................................... 128
4.3.8 Printer Mechanism ...................................................................... 130
4.3.9 PS Board Unit.............................................................................. 133
4.3.10 Waste Ink Pads ......................................................................... 134
4.3.11 Main Board Unit......................................................................... 136
4.3.12 ASF Unit .................................................................................... 141
4.3.13 Holder Shaft Unit ....................................................................... 143
4.3.14 CR Guide Frame ....................................................................... 146
4.3.15 CR Motor ................................................................................... 147
4.3.16 PF Motor.................................................................................... 148
4.3.17 Carriage Unit ............................................................................. 149
4.3.18 Paper Guide Upper Unit ............................................................ 152
4.3.19 Front Frame............................................................................... 153
4.3.20 EJ Frame Unit ........................................................................... 154
4.3.21 Ink System Unit ......................................................................... 156
4.3.22 Paper Guide Front Unit ............................................................. 157
4.3.23 PG Sensor................................................................................. 158
4.3.24 PF Roller Unit ............................................................................ 159
Chapter 5 ADJUSTMENT
5.1 Overview............................................................................................. 162
5.1.1 Required Adjustment................................................................... 162
5.2 Adjustment by using adjustment program ..................................... 164
5.2.1 EEPROM Data Copy................................................................... 164
5.2.2 Waste ink pad counter................................................................. 164
5.2.3 Destination setting....................................................................... 165
5.2.4 Initialize PF deterioration offset ................................................... 165
5.2.5 Disenable PF deterioration offset ................................................ 165
5.2.6 Ink charge ................................................................................... 165
5.2.7 Input Head ID .............................................................................. 165
5.2.8 Input PF roller manufacture code................................................ 165
5.2.9 Top margin adjustment ............................................................... 165
5.2.10 Head angular adjustment .......................................................... 166
5.2.11 Bi-D adjustment......................................................................... 167
5.2.12 PW adjustment.......................................................................... 167
5.2.13 First dot position adjustment ..................................................... 168
5.2.14 CR motor heat protection control .............................................. 168
5.2.15 Print check pattern .................................................................... 168
5.3 Adjustment Except Adjustment Program....................................... 170
5.3.1 PG adjustment ............................................................................ 170
5.3.2 PF Scale Sensor positioning adjustment .................................... 173
Chapter 6 MAINTENANCE
6.1 Overview ............................................................................................ 175
6.1.1 Cleaning ...................................................................................... 175
6.1.2 Service Maintenance................................................................... 175
6.1.3 Lubrication................................................................................... 177
Chapter 7 APPENDIX
7.1 Connector Summary ......................................................................... 182
7.1.1 Major Component Unit ................................................................ 182
7.2 Component Layout............................................................................ 188
7.3 Exploded Diagram............................................................................. 192
7.4 Parts List ............................................................................................ 197
7.5 Electrical Circuits .............................................................................. 199
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